Jaguar Land Rover has developed an innovative process enabling it to recycle old aluminium cans, bottle tops, and end-of-life vehicles into brand new, premium cars, in a move it estimates could cut CO2 emissions from its manufacturing by more than a quarter. Co-funded by the government’s innovation agency Innovate UK, the process was developed in partnership with Brunel University as part of a £2m project called ‘REALITY’, the British carmaker announced on Friday.
The project involved establishing a system for the recovery of the automotive-grade aluminium used to manufacture its products, the firm explained. Vehicle scrap is typically exported overseas, but the project drew on new separation technology to upcycle material from old cars so it could be blended with aluminium waste, thereby reducing the need for virgin aluminium.
“This project has allowed us, for the first time, to recover premium automotive-grade aluminium from scrapped vehicles and re-use its unique properties,” said Gaëlle Guillaume, REALITY lead project manager at Jaguar Land Rover. Post-consumer recycled aluminium is widely used in products such as cans, food trays, bottle tops, and foil, but is has only more recently started to be utilised in automotive manufacturing. Recycled aluminium uses around 90 per cent less energy to produce compared to raw material production, according to the Aluminium Association.
Source: Business Green